Pumping Viscous Fluids
Viscous fluids flow much slower than water-like fluids for several reasons including:
- The fluid is more resistant to flow than water.
- There are greater frictional forces between the wall of the tubing and a viscous fluid than water.
Peristaltic (tubing) pumps are ideal for pumping viscous fluids. To maximize the efficiency of a peristaltic pump system, follow these steps.
- Slow down the speed of your pump, the fluid will only move into pump head up to a particular rate. Once this rate is achieved, increasing the motor speed will not increase flow rate. The maximum speed the system will pump efficiently decreases as viscosity increases and as tubing size decreases.
- Choose a larger size tubing than what is required for pumping water. Chose approximate flow rates of various viscosity fluids at 100 rpm for different sizes of Masterflex® L/S pump tubing. Find the viscosity of the fluid you will be pumping, go across the graph horizontally to the flow rate you require and select the next larger size tubing. Using a larger tubing size allows you to run the pump efficiently at higher drive speeds.
- Choose a firm tubing with a thick wall such as Norprene®, Viton® or Tygon®. Performance will be better because the tubing springs back into its original shape quicker after it is occluded in the pump head. This allows the liquid to be pulled into the tubing with greater force.
- Select a tubing with a smooth bore. This will decrease the frictional forces. Tygon or silicone are good choices.
- Pressurize the inlet to your pump slightly [less than 15-20psi (1-1.4bar)]. This will keep the inlet tubing full and allow more efficient pumping.
- Decrease the viscosity of your fluid. Heat your fluid if possible, viscosity usually decreases with temperature.
Selecting the proper size and type of tubing for pumping viscous fluids is an inexact science. Use the above tips as a general guide, and remember experimentation is the best way to select the correct tubing for your application.
Click to see flow curves at various viscosities for the recommended L/S tubing sizes for that viscosity. We do not advise using a smaller size tubing than what is shown in the graphs, but a larger size is acceptable. Remember that increasing the tubing size will increase your flow rate because the loss due to friction is decreased with a larger I.D. Not only will the fluid flow more easily, but a higher drive speed can be used without loss of efficiency.
The data in this application tip was compiled using Norprene tubing, the appropriate Easy-Load® pump head, and viscosity standards at 25°C. The inlet and the outlet were 2.5 horizontal ft (0.75m) from the pump (no suction lift or discharge head).